How-To Guides
How to Track Project Budgets

How to Track Project Budgets

Keep your projects profitable by tracking costs against your budget in real-time.

Why Track Budgets?

Without tracking:

  • You don't know if you're making money until it's over
  • Cost overruns sneak up on you
  • No data to improve future estimates
  • Cash flow surprises

With tracking:

  • Catch problems early
  • Make informed decisions
  • Improve estimating accuracy
  • Protect your profit margins

Setting Up Your Budget

Start with Your Estimate

Your budget should match your winning bid:

CategoryBudget
Labor$45,000
Materials$62,000
Subcontractors$38,000
Equipment$8,000
Overhead$12,000
Total Cost$165,000
Profit$16,500
Contract Price$181,500

Break Down by Phase

For better tracking, split by project phase:

PhaseLaborMaterialsSubs
Demo$5,000$500$0
Framing$15,000$22,000$0
MEP Rough$0$0$28,000
Drywall$8,000$12,000$0
Finishes$12,000$18,000$10,000
Punch$5,000$9,500$0

Set Up Cost Codes

Use consistent cost codes across projects:

01-000  General Conditions
02-000  Site Work
03-000  Concrete
06-000  Wood & Plastics
09-000  Finishes
...

This lets you compare across jobs.

Tracking Costs

What to Track

Labor

  • Hours worked by employee
  • Task/phase worked on
  • Regular vs. overtime

Materials

  • Invoices from suppliers
  • Delivery receipts
  • Returns and credits

Subcontractors

  • Contracts/POs issued
  • Invoices received
  • Change orders

Equipment

  • Rental invoices
  • Usage logs for owned equipment
  • Fuel and maintenance

Tracking Methods

Daily (Recommended)

  • Log labor hours end of each day
  • Enter invoices as received
  • Review any unusual costs

Weekly

  • Summary labor review
  • Invoice batch entry
  • Budget vs. actual report

Daily tracking catches problems fastest. A $500/day overrun becomes $2,500 by Friday if you only check weekly.

Budget vs. Actual Analysis

The Basic Report

CategoryBudgetActualVariance% Used
Labor$45,000$32,000+$13,00071%
Materials$62,000$58,500+$3,50094%
Subs$38,000$41,200-$3,200108%
Equipment$8,000$6,800+$1,20085%
Total$153,000$138,500+$14,50090%

Understanding Variance

Positive variance = Under budget (good) Negative variance = Over budget (investigate)

Percent Complete Tracking

Compare costs to progress:

ItemBudget% CompleteShould CostActualStatus
Framing$37,000100%$37,000$35,500Under
Drywall$20,00060%$12,000$14,200Over
Finishes$40,00025%$10,000$8,800Under

Drywall is 60% done but 71% spent - investigate now!

Warning Signs

Red Flags to Watch

  1. Labor hours exceeding estimate - Every week
  2. Material costs running high - Waste? Theft? Price increases?
  3. Change orders not priced - Doing extra work for free
  4. Subs exceeding contracts - Scope creep
  5. Equipment rentals extending - Schedule delay

Early Warning Calculations

Cost Performance Index (CPI)

CPI = Budgeted Cost of Work Performed / Actual Cost
  • CPI > 1.0 = Under budget
  • CPI < 1.0 = Over budget
  • CPI = 0.9 means 10% over budget

Estimate at Completion

EAC = Budget / CPI

If budget is $100,000 and CPI is 0.9: EAC = $100,000 / 0.9 = $111,111 (11% over)

Taking Action

When Over Budget

  1. Identify the cause - What specifically is over?
  2. Determine if recoverable - Can we fix it?
  3. Adjust approach - Different method, more crew, etc.
  4. Document for future - Learn for next estimate
  5. Communicate - Tell stakeholders if significant

Common Fixes

ProblemPossible Solutions
Labor overAdd crew, overtime, adjust sequence
Materials overFind alternates, reduce waste, negotiate
Schedule behindAccelerate, adjust sequence
Scope creepDocument, submit change orders

Change Order Management

Always Capture Extra Work

When scope changes:

  1. Document the change
  2. Price the impact (time and cost)
  3. Submit change order
  4. Get approval before proceeding
  5. Track separately in budget

Impact on Budget

Add approved change orders to your budget:

DescriptionOriginalChangesCurrent
Labor$45,000+$5,000$50,000
Materials$62,000+$3,200$65,200
Contract$181,500+$12,000$193,500

Now track against current budget, not original.

End of Project Analysis

Final Job Cost Report

CategoryBudgetActualVariance
Labor$50,000$48,200+$1,800
Materials$65,200$64,100+$1,100
Subs$38,000$41,200-$3,200
Equipment$8,000$7,500+$500
Overhead$12,000$11,800+$200
Total Cost$173,200$172,800+$400
Revenue$193,500$193,500$0
Profit$20,300$20,700+$400
Margin10.5%10.7%

What to Review

  • Which estimates were off?
  • What surprised us?
  • What would we do differently?
  • How does this compare to similar jobs?

Use this data to improve future estimates!

Best Practices

  1. Track daily - Small consistent effort beats monthly scramble
  2. Code everything - Consistent cost codes enable comparison
  3. Review weekly - Team meeting to discuss status
  4. Act on variances - Don't just report, respond
  5. Document changes - Every extra is a potential change order
  6. Learn from data - Update estimates based on actuals

Next Steps